Sheet Metal Box Design Guide

Since sheet metal cannot be bent to a 90 degree position without breaking at sharp corners all bends will have an acceptable bend radius.

Sheet metal box design guide.

During bending the sheet metal must bridge fully across the v die see figure 2. In the improved design the sheet metal only needs one bending process to complete the bending of the two sides at the same time. Consider material and finishing options along with design elements like bends reliefs holes and slots when developing sheet metal components before diving into the details of sheet metal fabrication recognize a basic fact of all sheet metal parts. Therefore exceptions can be there for complex features design.

Bends in the same plane should be designed in the same direction. The most common sheet metal form is a bend. In the original design sheet metal requires two bending processes. The box i have my students create in class ends up being 5 5 x 2 x 3 5.

In the workspace add desired custom features as needed. Sheet metal boxes are two part enclosures made by cutting metal sheets and then bending the resulting parts using a press brake to form a box. Following all sheet metal design guidelines is very difficult in the complex part. This helps in delivering the product at low cost and faster timelines.

The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box. If you can t visualize how the flat pattern for a box should look with sheet metal find an old shoe box or cereal box and unfold it. Similarly the more complicated the sheet metal bending process the more material waste may be caused. 3d cad files are converted into machine code which controls a machine to precisely cut and form the sheets into the final part.

Focus on the flange depth in the fab shop the v die width in the press brake limits the size of the flange that can be bent. The v die is usually selected to be 5x to 8x the workpiece thickness. Understanding the comprehensive performance of materials and the correct material selection have an important impact on product cost product performance product quality and processability. Sheet metal fabrication is the process of forming parts from a metal sheet by punching cutting stamping and bending.

Sheet metal materials are the most commonly used materials in the structural design of communication products. Bends can give strength and shape to a part and are formed in a machine using bend brakes. Selection principle of sheet metal materials. Enter the desired parameters and click ok.

Sheet metal fabrication our basic guidelines for sheet metal fabrication include important design considerations to help improve part manufacturability enhance cosmetic appearance and reduce overall production time.